Turnkey Solution Provider for PCB Assembly
PCB Assembly (PCBA) shouldn’t be discussed nor handled separately from PCB Design, PCB Fabrication, Components Sourcing or Final Product Assembly etc. Actually PCBA (including SMT and Through Hole Parts Assembly) is only one of the important chains of the whole EMS procedures.
To guarantee the constant quality of each process and improve the efficiency for both timing and cost, it’s better to seek for turnkey solutions for your PCBA projects rather than dealing with multiple vendors at one time.
In X-Parts Way, all the manufacturing and production work operated under our roof is in compliance with ISO 9001, ISO 14001, ISO 13485 and IATF 16949 certifications and meet IPC 6012 Class 2/3/3A and IPC-A-610 standards as required.
For more details about our company and capabilities, please feel free to visit our website or talk more with our professional representatives directly.
PCB Assembly Capabilities
|Assembly Types||● Surface Mount (SMT)
● Mixed Technology (SMT/Thru-Hole)
● Single or Double-Sided Placement
|Volumes||● No MOQ
● Small Batches
● Mass Production
|We have different production lines and personnel to fulfill different projects.|
|Components Procurement||● Turnkey
● Partial Turnkey
|Solder Types||● Lead-Free/RoHS Compliant
|Stencils||● Laser Cut Stainless Steel Stencil
● Nano-Coated Stencil
● Custom Stencil
|For high-tech projects with fine pitch or high density components such as BGA and COB, Nano-coated stencil will ensure much better performance.|
|Minimum Component Package||● Package 01005; 0.2 MM Pitch
● For BGA, 0.25 MM Pitch
|Packaging of Component||● Reels
● Cut Tapes
● Trays etc.
|To enable machine assembly procedures, extra spare components will be needed for parts in small package.|
|Board Types||● Rigid Boards
● Rigid-Flex Boards
● Flexible Boards
|Board Dimensions||● Min. Board Size: 10*10 MM
● Max. Board Size: 400*600 MM
|Fixtures may be needed for special dimensions (too small or big).|
|Board Thickness||● Min. Board Thickness: No Limit
● Max. Board Thickness: 7 MM
|Fixtures may be needed for special thickness (too thin or thick).|
|Board Shapes||● Rectangular
● Other Odd Shapes
|Different penalization solutions will be applied to different shapes; costs for assembly or test fixture/jig may occur.|
|Rework & Repair||Yes||eg. BGA remove and reballing.|
|Software Programming||Yes||Programming can be processed either before assembly or after assembly.|
|Functional Testing||Yes||We are able to test PCBA or final product as required; testing software and equipment/tools can be either provided by clients or purchased by us.|
|Conformal Coating||Yes||Both manual coating and machine automatic coating are available; it depends on the volumes and requirements.|
|Potting||Yes||eg. Epoxy, Silicone and Urethane potting etc.; potting compounds can be either provided by clients or purchased by us.|
|Laser Marking/Labelling||Yes||eg. Serial numbers, Lot numbers or QR code etc. can be printed by laser.|
|Harness/Wire Assembly||Yes||For more details, please refer to Harness Assembly page or contact us directly.|
|Final Product Assembly||Yes||For more details, please refer to Final Product Assembly page or contact us directly.|
|Inspection||● Online SPI
● Temperature Measurement
● Visual Check
|All the procedures conducted under IPC Class 2 or Class 3 standards as required.|
|Lead Time (Standard)||● Prototypes: 2-5 Days
● Low Volume: 3-7 Days
● High Volume: TBD
|Lead time will be discussed during quote and order phases.|
|Lead Time (Expedited)||TBD||Precise lead time will be confirmed by both sides, we will do the best to meet your timeline with our expedited procedures.|
|Packaging (Standard)||● Anti-static Plastic/Bubble Bag + Die-Cutting Cardboard Box|
|Packaging (Custom)||● Anti-static Plastic Tray + Cardboard Box
● Anti-static Foam Tray + Cardboard Box
● Other Custom Packaging
|Extra cost will be charged accordingly; or provide the packaging stuff by clients.|
If you have any other concerns or questions about our PCB Assembly capabilities, please don’t hesitate to contact us directly and share your comments.
You know PCBA industry doesn’t like producing the finished products with standard or fixed specifications, actually every PCBA project has its own features, it’s more like an OEM/ODM case, so custom solutions are necessary.
PCB Assembly Work Procedures
Your Flexible Options to Order PCBA
We handle all the procedures for your PCBA project including components sourcing, manufacturing, assembly and test etc.
Due to the global shortages and volatile market, more and more crucial components are “hard to get”. So we need to work more seamlessly that ever-source those “tough nuts” together.
You supply all the components, and we take care of the rest. But please make sure that all the components are well-packed and spare parts with small packages are added.
In fact, we prefer the first two options due to a much better control on overall procedures and quality standards. But if our clients could source original new components with better price and shorter lead time, we will be happy to provide conveniences and flexibility and open to the 3rd option.
Files Needed to Fulfill Your PCBA Order
● BOM (Bill of Materials)
A standard BOM in format of .XLS, XLSX or .CSV with complete components information and your assembly notes will be needed.
View and Download the BOM Template Here
● Gerber Files
A standard Gerber files zip package in format of RS-274X with complete layers, drill files and fabrication notes will be needed.
● Other Files
If the PCB specifications and assembly requirements were not specified in your BOM or Gerber files, please share the necessary information with us separately.
Otherwise, we will quote for standard procedures and common specifications.
● BOM (Bill of Materials)
● Gerber Files (With PCB Specifications)
● (CPL) Component Placement List (CPL) / Pick & Place File (PNP)
● Other Files
– PCB Assembly Guidelines / Requirements
– Pictures or Drawings
– Software / Hardware for Programming / Testing
“Practice makes perfect” can be also applied to manufacturing industry. But in fact, 100% yield rate for every project is almost impossible.
There are many factors where issues could happen – design, components sourcing and any other procedures during fabrication and assembly. Any human error, system or machine bug may cause quality issues.
We are able to make your projects working not only because the advanced equipment and standard procedures, more importantly, we believe it’s our people with good expertise and experience for many years.
Experience means “skilled and professional”, also means “mistakes and lessons”. In X-Parts Way, we never boast zero issues, we strive to control the defective rate as minimal as possible. If issues happened, we will face them and resolve them as quick as we can.
Due to NDA, we don’t disclose the project cases which we have done for our clients in the past, but you can check page “Industries We Serve” to know more about the industries we have involved in.